The Most Valuable Guide to Jigger Dyeing Machine Selection-2
We have discussed the technical characteristics, classification, and development of domestic jigger dyeing machines before. Here are eight foreign jigger dyeing machines and information on how to choose the right one for you.
Foreign jigger dyeing machine
1. OTTO-PRICKEN from Germany
OTTO-PRICKEN normal temperature jigger dyeing machine
The machine has a straightforward dyeing tank layout. A specially created spreading device minimizes the number of lanes, which cuts down on the amount of time and water used. Additionally, the jigger’s simple and unique tank design gives it a very flexible production capacity, allowing it to meet the needs of both small and large orders on the same machine.
The main determining parameters for dyeing are temperature, tension, speed, time, water level, dosage, and liquor ratio (1:2). In order to guarantee the reproducibility of dyeing outcomes, the OTTO-PRICKEN jigger can adjust and monitor these elements in real time.
Equipment performance
The high temperature and high pressure OTTO-PRICKEN jigger dyeing machine is appropriate for dying polyester and polyamide fibers as well as fabrics made of those fibers together. The tension and pace of the fabric are constant. The surface of the fabric won’t be creased or scratched throughout the dying process. Edge-to-edge and head-to-tail chromatic aberration are absent. The motor control opens and closes the cylinder head. The hydraulic stations and sensors that make up the safety locking system enable automatic operation.
Device configuration
The machine has a straightforward dyeing tank layout. A specially created spreading device minimizes the number of lanes, which cuts down on the amount of time and water used. Additionally, the jigger’s simple and unique tank design gives it a very flexible production capacity, allowing it to meet the needs of both small and large orders on the same machine.
The main determining parameters for dyeing are temperature, tension, speed, time, water level, dosage, and liquor ratio (1:2). In order to guarantee the reproducibility of dyeing outcomes, the OTTO-PRICKEN jigger can adjust and monitor these elements in real time.
Equipment performance
- Driving an inverter motor.
- Control over swing time and track number.
- Control over output speed and tension.
- Precise system for dosing.
- Remote control and service.
- An accurate measurement of the fabric’s length.
- Monitoring and recording of water, power, steam, and dye usage.
- Excellent reproducibility.
- The fabric is free of wrinkles and scrapes.
- There is no edge color variation as well as no head or tail color variation.
The high temperature and high pressure OTTO-PRICKEN jigger dyeing machine is appropriate for dying polyester and polyamide fibers as well as fabrics made of those fibers together. The tension and pace of the fabric are constant. The surface of the fabric won’t be creased or scratched throughout the dying process. Edge-to-edge and head-to-tail chromatic aberration are absent. The motor control opens and closes the cylinder head. The hydraulic stations and sensors that make up the safety locking system enable automatic operation.
Device configuration
- Safety lock on the cylinder head.
- Circulation pump.
- In/Out device.
- Dosing apparatus.
- A 250-liter barrel.
- Gadget for automatic stagger.
- Filtering system.
- Washing system with overflow.
- Emergency stop control.
- Remote Support.
- Alarm mechanism.
2. Thies from Germany
The Thies jigger dyeing machine is the good option for dyeing all synthetic and blended fabrics, and it can be used to process open-width fabrics that are prone to wrinkles. At 98°C, the NT-type jigger can dye fabrics without applying pressure, and at 140°C, the HT-type jiggers can apply high pressure to the process. Both versions provide uniform dying at low liquor ratios, continuous fabric tension and speed control, and a cost-effective dye tank design.
Both the NT-Type and HT-Type jigger dyeing machines are entirely constructed of stainless steel. The fabric is loaded and unloaded using the frequency-controlled A-frame drive at the set winding tension. The pace and tension of the fabric are calculated by and controlled by the fabric length controller. With the help of the weft device, the fabric can be coiled sideways during loading. High-efficiency variable frequency motors directly drive both main rollers.
Both the NT-Type and HT-Type jigger dyeing machines are entirely constructed of stainless steel. The fabric is loaded and unloaded using the frequency-controlled A-frame drive at the set winding tension. The pace and tension of the fabric are calculated by and controlled by the fabric length controller. With the help of the weft device, the fabric can be coiled sideways during loading. High-efficiency variable frequency motors directly drive both main rollers.
3. MEZZERA in Italy
With more than 60 years in business, MEZZERA has sold thousands of equipment all over the world. They provide consumers jigger dyeing machines in small, medium, and large sizes, among other sizes. Based on more than 40 years of manufacturing expertise and cutting-edge production technology, MEZZERA manufactures the newest machines.
Device Features
Drive System: The jigger is equipped with two independent motors, driven at variable speed by independent AC vector inverters.
Speed regulation：The circuit uses a high-resolution encoder to precisely control the speed in response to changes in the cloth’s diameter.
Tension control: Use the PLC to determine the necessary tension based on the fabric’s specifications. The load cell, which is situated on the back roller underneath the dyeing tank, measures the tension of the fabric in real-time and feeds back the signal to the PLC. If there is a difference between the set value and the measured value, the synchronous AC motor through the frequency converter can immediately set it to zero. The procedure is entirely automatic, and the technology offers a quick, precise way to account for variations in cycle tension.
Device Features
Drive System: The jigger is equipped with two independent motors, driven at variable speed by independent AC vector inverters.
Speed regulation：The circuit uses a high-resolution encoder to precisely control the speed in response to changes in the cloth’s diameter.
Tension control: Use the PLC to determine the necessary tension based on the fabric’s specifications. The load cell, which is situated on the back roller underneath the dyeing tank, measures the tension of the fabric in real-time and feeds back the signal to the PLC. If there is a difference between the set value and the measured value, the synchronous AC motor through the frequency converter can immediately set it to zero. The procedure is entirely automatic, and the technology offers a quick, precise way to account for variations in cycle tension.
Best solution for jigger dyeing machine
The head print, dark and light ends, dark and light borders, wrinkle, weft skew, loose plate printing, color pattern, color difference, and color file are among the usual issues with jiggers. According to its own knowledge and design, the German OTTOPRICKEN jigger is capable of solving most inquiries.
The German SEDO electronic control system is used by OTTOPRICKEN. Other electronic control techniques are not entirely effective at controlling tension, particularly when producing certain fabrics that call for high tension.
The PLC from OTTO PRICKEN can track water, power, and steam usage, support more than 100 different languages, and display key data like dye status, master tank liquid level, speed, tension, process stage, and so forth. The entire jigger has been given rust and acid resistance treatments.
The German SEDO electronic control system is used by OTTOPRICKEN. Other electronic control techniques are not entirely effective at controlling tension, particularly when producing certain fabrics that call for high tension.
The PLC from OTTO PRICKEN can track water, power, and steam usage, support more than 100 different languages, and display key data like dye status, master tank liquid level, speed, tension, process stage, and so forth. The entire jigger has been given rust and acid resistance treatments.
The other 5 foreign jigger dyeing machine manufactureras can be seen in https://fyitester.com/jiger-dyeing-machine-selection-2/.
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