The Ultimate Guide to Jet Dyeing Machine

The Ultimate Guide to Jet Dyeing Machine

Jet dyeing machine has become a very common dyeing machine because of its small area, high yield, save material, save electricity and save labor. It is a kind of batch dyeing machine.  This article aims to teach you everything you need to know about jet dyeing machine.

​What is jet dyeing and jet dyeing process？

Before learning about jet dyeing machines, it is necessary to understand what jet dyeing and jet dyeing processes are. Jet dyeing belongs to fabric dyeing. It is often done in a high temperature and high pressure jet dyeing machine. Jet dyeing process is to use a pump to spray the dye to dye the rope fabric. As both the fabric and the dye are in motion, the contact between the dye and the fabric is increased and the evenness of dyeing is improved.

The machine for jet dyeing

Jet dyeing machine is commonly used for dyeing of knitted fabric. It is a high effect of dyeing equipment. This machine is suitable for dyeing synthetic fabrics of many varieties and small quantities. It is mainly composed of dyeing tank, ejector, distributing tube, heat exchanger and circulating pump.
The jet dyeing process involves the movement of the fabric and the movement of the dye liquid. Dye baths can be heated to extremely high temperatures, with a maximum temperature of about 135 to 140 degrees Celsius. Besides, It uses low bath ratios from 1:5 to 1:15.

Jet dyeing machine process

The fabric is connected head to tail when dyeing. Then the cloth guide wheel lift the fabric from the dyeing path.After that, the fabric driven by the liquid flow ejected by the ejector to advance in the cloth guide tube. And then it falls into the dyeing tank and is dipped in the dyeing bath in a relaxed bending shape, and moves forward slowly. At last, it is lifted again by the cloth guide roller for circulation. The dye is driven by a high-power pump, through a heat exchanger, and then speeded up by an ejector.
As the fabric passes through the venturi tube system, it is exposed to high concentrations of dye liquro. As a result, the master VAT is usually only partially filled. The fabric repeats this cycle until the fabric is completely depleted and gains color, at a rate of about one to two minutes per cycle. And the whole process will last about twenty to thirty minutes.

Types of jet dyeing machine

We can usually divide the jet dyeing machines into two types. One is atmospheric machine, and the other is high temperature and high pressure machine.
1.Atmospheric jet dyeing machine
​Atmospheric jet dyeing machine is easy to use and is the most commonly used dyeing equipment for knitted fabrics. When dyeing, the grey cloth moves in the dyeing tank by the liquid flow and the weight of the grey cloth itself. The tension of the grey cloth is very small, and the dyeing product feels good. In addition, the batch is large, bath ratio is small. What’s more, the color is easy to be evenly dyed and the fabrc is not difficult to crease. The dyeing machine is easy to operate and is a good atmospheric pressure dyeing equipment. The video below shows the machine in action.
2.High temperature and high pressure jet dyeing machine
​It is mainly used for high temperature and high pressure dyeing of various small flat fabric. The machine for knitted fabric or woven fabric, light fabric or thick fabrics all can achieve high efficiency, the dyeing effect of main circulation pump flow is large, rectangular nozzle, dyed fabric is completely package dyeing, fabric shipment smoothly and can eliminate specking, scratch dyeing defects, such as good levelness. Wash the overflow outlet with water, and float in the liquid surface every time the cloth is washed or pretreated, and can be discharged from the overflow outlet and save water. When dyeing finished, please don’t open the door of dyeing cylinder, unless both of temperature and pressure inside the dyeing cylinder are lower. Here is the operation video.
More informations about jet dyeing machine specifications,prices and development trend. You can come to FYI to get. 

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